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Automation Interfaces – Genesys

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Home / Technologies

Automation Interfaces

The automation interfaces we deploy — selected according to inspection complexity, production speed, accuracy requirement, environmental conditions, and automation needs, since a correct inspection result is only useful if it reaches the line in time to act on it.

  • Technologies: 7 interface categories
  • Protocols: EtherCAT · Profinet · Modbus
  • Response: <10ms typical

Tech Genesys integrates machine vision technologies according to inspection complexity, production speed, accuracy requirement, environmental conditions, and automation needs

For automation interfaces specifically, this is the layer most projects underestimate. A correct pass/fail decision is worthless if it doesn’t reach the PLC, HMI, reject mechanism, or robot in time and in a format the rest of the line understands. These interfaces are usually hosted on the same vision controller or industrial PC running the inspection itself.

Five factors that decide the interface

COMPLEXITY

Inspection Complexity

How many discrete results need to be mapped to line-side actions.

SPEED

Production Speed

How fast a reject or signal has to fire relative to the cycle time.

ACCURACY

Accuracy Requirement

Encoder resolution and timing precision needed for correct synchronization.

ENVIRONMENT

Environmental Conditions

IP rating and electrical noise immunity for sensors and cabling on the floor.

AUTOMATION

Automation Needs

Simple digital I/O versus full PLC, robot, or database integration.

Automation interfaces we deploy

Several of these are hosted and configured through the same vision controller — follow through for the hardware behind them.

PLC Communication

Send results and status to the line’s PLC over EtherCAT, Profinet, or Modbus.

View Vision Controllers →

Trigger Sensors

Photoelectric or proximity sensors that signal a part’s arrival to start the inspection cycle.

Encoder Synchronization

Aligns image capture with material motion — essential for accurate line scan imaging at varying speeds.

View Line Scan Cameras →

Reject Mechanisms

Pneumatic pushers, diverters, or gates that physically remove a failed part from the line.

HMI Interfaces

Operator-facing displays showing inspection results, statistics, and system status in real time.

Robot & Automation Interfaces

Guide robotic pick-and-place, sorting, or positioning actions directly from the inspection result.

Data Logging & Reporting

Record results and images against part IDs for traceability, quality reporting, and audits.

View Vision Controllers → →

At a glance

PLC Communication

Send results and status to the line

EtherCAT, Profinet, Modbus

Trigger Sensors

Signal part presence to start inspection

Photoelectric or proximity

Encoder Sync

Align capture with material motion

Critical for line scan accuracy

Reject Mechanisms

Physically remove failed parts

Pneumatic, diverter, or gate

HMI Interfaces

Show results and status to operators

Touchscreen or panel-mounted

Robot Interfaces

Guide pick-and-place or sorting

Coordinate or result-based triggers

Data Logging

Record results for traceability

Tied to image and data storage

Related products

Vision Controllers & Industrial PCs
Line Scan Cameras

Getting a correct result to the rest of your line?

Tell us your PLC, protocol, and what needs to happen when a part fails. Our application engineers will recommend the right interface setup.

Talk to an Application Engineer

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