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How We Work – Genesys

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How We Work

A Structured Engineering Process for Reliable Vision Inspection

A successful machine vision system requires disciplined execution. Tech Genesys follows a practical project workflow that reduces technical risk and improves production success.

How We Work

From Requirement to Reliable Production Inspection

Our workflow is designed to reduce uncertainty before installation — validating imaging feasibility, defining the correct architecture, and supporting operators after commissioning.

Step 1

Requirement Study

Step 2

Feasibility & Imaging Trial

Step 3

Solution Design

Step 4

Development & Integration

Step 5

Installation & Commissioning

Step 6

Training & Support

Book an Application Consultation

Six steps, in order, every time

Each step produces something concrete before the next one starts — a documented requirement, a validated trial, a signed-off design.

01
REQUIREMENT
STUDY
  • Requirement Study

We understand your inspection objective, part details, defect type, production speed, accuracy requirement, current inspection method, and automation setup.

This sets the technical baseline everything downstream is measured against, before we recommend any hardware.

Inspection Objective

Part Details

Defect Type

Production Speed

Accuracy Requirement

Current Method

Automation Setup

02
FEASIBILITY &
IMAGING TRIAL
  • Feasibility & Imaging Trial

We evaluate camera type, lens selection, lighting method, image quality, defect visibility, and inspection logic.

Wherever possible, this runs on a sample of your actual parts, not a generic test target, so the trial reflects what the system will really see on your line.

Camera Type

Lens Selection

Lighting Method

Image Quality

Defect Visibility

Inspection Logic

03
SOLUTION
DESIGN
  • Solution Design

We define the system architecture, hardware configuration, lighting layout, mounting arrangement, software tools, PLC communication, and operator interface.

The output is a design your team can review and sign off on before any hardware is ordered.

System Architecture

Hardware Configuration

Lighting Layout

Mounting Arrangement

Software Tools

PLC Communication

Operator Interface

04
DEVELOPMENT &
INTEGRATION
  • Development & Integration

We configure inspection tools, image-processing methods, camera parameters, communication signals, reject logic, and production workflows.

This is typically done off-line or in a controlled area first, so the line sees a system that’s already close to final before it’s installed.

Inspection Tools

Image Processing

Camera Parameters

Communication Signals

Reject Logic

Production Workflows

05
INSTALLATION &
COMMISSIONING
  • Installation & Commissioning

We install the system on your line, tune inspection parameters, validate results, and support production trials.

We stay on-site through the production trial itself, since real production conditions almost always surface something a test environment didn’t.

On-Site Installation

Parameter Tuning

Result Validation

Production Trials

06
TRAINING &
SUPPORT
  • Training & Support

We train operators and maintenance teams, provide documentation, support recipe handling, and assist with long-term system performance.

The goal is a system your own team can operate and adjust day to day, with us available for anything beyond that.

Operator Training

Maintenance Training

Documentation

Recipe Handling

Long-Term Support

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