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Dimensional Measurement – Genesys

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Home / Applications

Dimensional Measurement

Measure length, width, diameter, gap, angle, position, edge distance, hole location, and profile features — with the accuracy to replace a hand gauge and the speed to check every part, not a sample of them.

  • Measurement Types : 9+ categories
  • Coverage : 100% inline
  • Output Value : + Pass/Fail + Log

Every part measured, not a sample of them

A CMM or hand gauge gives you an accurate measurement of one part at a time — which is exactly the bottleneck at production volume. Vision-based dimensional measurement gives up a small amount of absolute accuracy in exchange for measuring every single part, inline, without touching it.

The accuracy that matters most here usually comes down to the lens, not the camera — a telecentric lens removes the perspective error that would otherwise make a part’s true dimension shift depending on exactly where it sits in the frame.

What we measure

Each measurement type calls for a slightly different edge-detection or feature-fitting approach.

Length

Straight-line distance between two defined edges of a part.

Width

The perpendicular dimension across a part or feature.

Diameter

Fit to a circular edge for holes, bosses, and cylindrical features.

Gap

Distance between two separate parts or edges, such as a panel fit gap.

Angle

Fit to two edges to calculate the included angle between them.

Position

A feature’s coordinate relative to a datum or reference point.

Edge Distance

Distance from a feature to the nearest edge of the part.

Hole Location

Position and pitch verification across multiple holes on a panel or plate.

Profile Features

Full contour comparison against a reference or CAD profile.

How the technique changes with the measurement

A quick sense of what typically drives the setup — the exact tools are always tuned during commissioning.

Length & Width

Telecentric lens with backlighting for a crisp silhouette and sub-pixel edge detection.

Diameter & Hole Location

Circular edge fitting against a backlit or high-contrast image of the feature.

Gap & Edge Distance

Sub-pixel edge detection between two independently identified features.

Angle & Position

Multi-point edge fitting and coordinate transforms relative to a defined datum.

Profile Features

Point-by-point contour comparison against a stored reference or CAD profile.

Real Data

Typical accuracy achieved in sample deployments
± 0 mm
Measurement types covered across projects
0 +
Parts measured vs. sample-based gauging
0 %
Industries represented in case studies below
0

Case studies

Dimensional measurement in the field

Before
After
  • Precision Engineering
  • Diameter & Length

Replacing micrometer sampling on a shaft line

A precision components manufacturer was gauging shaft diameter and length on a 1-in-20 sample basis, missing occasional out-of-tolerance parts between checks. A telecentric-lens station was added inline to measure diameter and length on every part as it left the grinding process.

±0.01mm

Measurement accuracy

100%

Parts measured, no sampling

<300ms

Measurement cycle time

Industries that lean on this application

Automotive & Auto Components
Plastics, Rubber & Metal Components
Electronics & PCB
Precision Engineering

Still gauging by hand or by sample?

Send us the drawing and the tolerance that matters. Our application engineers will recommend the camera, lens, and lighting combination to measure it inline.

Talk to an Application Engineer
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Book an Application Consultation

Share your requirement, our expert will be in touch with you on same day

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