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Smart Cameras – Genesys

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Home / Products 

Smart Cameras

Compact devices with built-in image processing for standalone inspection — the sensor, processor, and decision logic in a single unit, with no external PC required.
  • Onboard : Capture + Process + Decide
  • Housing : IP67 available
  • I/O: Digital I/O · RS-232 · Ethernet

Inspection that doesn't need a PC

A smart camera combines the sensor, lens mount, image processor, and inspection software into one enclosure. Instead of sending images to a separate vision PC, it captures, evaluates, and outputs a decision — pass, fail, count, read — directly from the unit.

That makes it a strong fit where a machine or workstation needs a single, self-contained inspection check: an end-of-line camera on a compact machine, a standalone station with limited panel space, or a simple check that doesn’t need the flexibility of a full multi-camera system.

Smart camera brands we supply

Smart cameras still need the right software behind them to configure and run the inspection.

Zebra Smart Sensors and Cameras

Reduce production defects, increase throughput and improve efficiency with Zebra’s machine vision systems. State-of-the-art smart cameras extend scanning capabilities, and leverage vision software tools for setting up, deploying and running vision applications.

Supported Interfaces

  • Pattern Matching
  • Measurement
  • Code Reading

Cognex Industrial Cameras​

Stop worrying about camera failures on your production line. These rugged GigE cameras handle whatever your factory throws at them – dust, water, extreme temperatures – while delivering crystal clear images. Simple PoE setup means you’re up and running fast, with reliable performance day after day.

Features

  • Compact Design
  • Flexibility to Meet Your Needs
  • GigE Interface

Built for standalone inspection tasks

Where a full vision system might be overkill, a single smart camera can usually cover these five jobs on its own.

Presence / Absence

Confirm a part, feature, or component is present and correctly positioned before the process continues.

Label Verification

Check label placement, printed text, and graphics for correctness before packaging or shipment.

Orientation Detection

Confirm a part is rotated or aligned correctly before assembly, packing, or the next process step.

Code Reading

Read 1D/2D barcodes and DataMatrix codes directly on the device for traceability and sorting.

Pass / Fail Inspection

Make an onboard accept/reject decision and output it directly to a PLC, light, or reject mechanism.

Simple Counting

Count parts, features, or repeated elements within the field of view for quick process checks.

What's inside a smart camera

Resolution

0.3 MP – 5 MP, matched to the smallest feature that needs to be checked.

Onboard Processor

Runs capture, image processing, and decision logic without an external PC.

I/O

Digital I/O, RS-232/RS-485, and Ethernet for PLC and HMI communication.
 

Mounting

Compact, self-contained housing designed for direct mounting on the machine.

Housing Rating

IP67-rated options for dusty, humid, or wash-down environments.

Programming

Configured through onboard or PC-based tools, without full custom coding.

Smart camera or camera + PC system?

Smart cameras aren’t a replacement for a full vision system — they’re the right fit for a narrower set of jobs.

Smart Camera

Camera + Vision PC

Best for

A single, well-defined inspection task

Multiple cameras, complex or multi-step inspection

Panel space

Minimal — no external PC needed

Requires panel space for a controller/PC

Deployment

Fast to configure and install

Longer setup, more configuration options

Flexibility

Limited to onboard processing power

Scales with software and hardware upgrades

Choosing the right smart camera

The factors our application engineers work through before recommending a specific model.

Resolution & Field of View

Matched to the part size and the smallest feature that needs to be checked.

I/O & Communication

Digital I/O, serial, or Ethernet, chosen for how the camera talks to your PLC.

Mounting & Housing

Space available on the machine and the IP rating needed for the environment.

Programming Environment

How the inspection is configured, and who on your team will maintain it.

Processing Power

Onboard capacity needed to run the inspection within your cycle time.

Environmental Rating

IP-rated housing for dust, humidity, or wash-down conditions on the floor.

VERSATILE MACHINE VISION

Industries we supply industrial cameras for

Automotive & Auto Components
Food & Beverage
Packaging & FMCG
Printing, Film & Web Inspection
Precision Engineering
Electronics & PCB
Pharma & Medical Devices
Plastics, Rubber & Metal

Need a standalone inspection check?

Tell us the part, the check you need, and the space you have on the machine. Our application engineers will recommend the right smart camera and software.

Talk to an Application Engineer
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Book an Application Consultation

Share your requirement, our expert will be in touch with you on same day

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